API 600 Bolted Bonnet & Pressure Seal Industrial Gate Valves for High-Pressure Petroleum & Pipeline Systems

 

Industrial gate valves engineered for positive shutoff in demanding isolation service. Built with a straight-through flow design that minimizes pressure drop when fully open. Available in bolted bonnet and pressure seal configurations for moderate to ultra-high pressure media across upstream and downstream processing units.

 

 
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AWWA C515 Gate Valve

 

Key Features

OS&Y (Outside Screw and Yoke) rising stem construction isolates stem threads from the process fluid.

 

Flexible or solid wedge options accommodate thermal expansion and prevent wedge binding at elevated temperatures.

 

Renewable seat rings welded or threaded into the valve body to extend service life.

 

Backseat design enables repacking under pressure when the valve is fully open.

 

Impact handwheel or electric/pneumatic actuator mounting pads complying with ISO 5211.

 

Technical Specifications

 

Parameter

Specification

Size Range

NPS 2–48 (DN 50–DN 1200)

Pressure Ratings

ASME Class 150, 300, 600, 900, 1500, 2500

End Connections

Raised Face (RF) Flanged, Ring Type Joint (RTJ), Butt-Weld (BW)

Design Standards

API 600, API 603, ASME B16.34, ISO 10434

Testing Standards

API 598, ISO 5208 — Shell, Seat and Backseat Pressure Tests

Fugitive Emission

ISO 15848-1 / API 624 Certified Low-Emission Packing

 

 
 
Design & Construction

Bolted Bonnet:

Gasketed body-bonnet joint with spiral-wound 316L/Graphite for Class 150 to Class 600; ring joint gasket for Class 900 and above.

Pressure Seal Bonnet:

Internal pressure-energized segmented ring design for high-pressure/high-temperature applications (Class 900+), eliminating external bonnet flange leakage paths.

Stem Design:

One-piece forged stem with rolled threads and an integral T-head connection to the wedge, preventing stem blow-out and torsional shear under high actuation torque.

Guiding System:

Integral body guide ribs maintain precise wedge alignment throughout the stroke, reducing wear on seating surfaces.

 

 

Materials

Body & Bonnet Castings: ASTM A216 WCB, ASTM A352 LCB/LCC (low temperature), ASTM A351 CF8M (316 stainless steel), CF3M, Duplex Stainless Steel (ASTM A995 Gr. 4A / 5A), Monel, Inconel.

 

Trim Materials (API 600 Trim Chart):
• Trim 5: Stellite CoCr-A seating faces with 13Cr stem.
• Trim 8: Hardened 410 stainless steel seating with 13Cr stem.
• Trim 12: F316 seat with Stellite overlay and 316 stem.

 

Packing: Braided flexible graphite rings with braided carbon/Inconel wire end rings and graphite die-formed intermediate rings.

MSS SP-70 Gate Valve

 

Performance / Selection Considerations

 

 

Flow Characteristic:

Designed strictly for isolation (on-off) service. Throttling with a gate valve causes high-velocity fluid turbulence, leading to premature seat erosion, wedge vibration, and galling.

 

Pressure Drop:

Offers near-zero pressure drop in the fully open position due to the unobstructed bore diameter matching the internal pipe diameter.

 

Actuation Torque:

Rising stem designs require higher initial breakaway torque; verify actuator thrust calculations against differential operating pressures.

 

 

Applications

 

  • Crude oil and natural gas gathering pipelines and tank farm manifold isolation.
  • Petroleum refinery catalytic cracking units, hydrotreaters, and hydrocrackers.
  • Petrochemical feedstock supply lines and chemical processing reactors.
  • Power plant boiler feed water systems, steam distribution, and condensate lines.
  • Municipal water intake, desalination plants, and large-scale transmission mains.

 

Manufacturing & Quality Control

Casting Inspection:

100% visual inspection per MSS SP-55; magnetic particle (MT) and liquid penetrant (PT) testing on pressure-containing surfaces per ASME B16.34.

Dimensional Verification:

CMM coordinate measuring machines verify face-to-face, flange thickness, and bore dimensions to ASME B16.10 tolerances.

Pressure Testing:

Every valve undergoes shell hydro-testing (1.5x rating), seat hydro-testing (1.1x rating), and high-pressure pneumatic seat testing per API 598 prior to coating and shipment.

Traceability:

Heat numbers stamped on body and bonnet castings mapped directly to mill test certificates (MTC EN 10204 3.1).

 

BS EN 1171 Gate Valve

 

OEM / Customization

Custom face-to-face dimensions to match legacy plant piping layouts without modification.

 

Special alloy overlays (Inconel 625 / Stellite) on body seating areas for severe corrosion or abrasive service.

 

Gearbox, pneumatic piston, or electric multi-turn actuator factory pre-mounting and calibration.

 

Special tagging, painting specifications, and non-destructive examination (NDE) witness packages for EPC projects.

 

 

Our Certificate

 

 

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Why Choose Valtone

 

• Fully compliant with API 600 and ASME B16.34 wall thickness and trim dimension requirements without downsizing or material shortcuts.

• In-house vertical integration from raw material shell sourcing and CNC machining to final API 598 pressure testing.

• Complete material test reports (MTRs) and fugitive emission test certificates delivered with every serial-numbered unit.

• Direct engineering support for valve sizing, torque calculation, and specification review.

 

 

FAQ

 
 

 

Q: What is the difference between solid wedge and flexible wedge gate valves?

A: A solid wedge provides a rigid, one-piece design suitable for most general-purpose liquid and gas applications. A flexible wedge features a circumferential cut that allows the seating faces to adjust slightly to minor body seat angle distortions caused by thermal expansion or pipe stresses, minimizing thermal binding in high-temperature steam services.

Q: Can gate valves be used for flow regulation or throttling?

A: No. Gate valves are designed exclusively for full open or full closed isolation service. Partial opening exposes the lower edge of the wedge and seat faces to high-velocity fluid erosion, resulting in severe vibration, noise, seat scoring, and premature leakage.

Q: What does OS&Y stand for, and why is it important?

A: OS&Y stands for Outside Screw and Yoke. This design places the stem threads outside the pressure boundary and above the actuator yoke. It prevents process fluid from contacting the threaded stem interface, reduces corrosion and scaling, and provides a clear visual indication of whether the valve is open or closed.

Q: What packing materials are used to prevent fugitive emissions?

A: Standard construction uses flexible expanded graphite rings surrounded by braided anti-extrusion wiper rings. For strict environmental compliance, valves are supplied with low-emissions packing sets certified to ISO 15848-1 and API 624, limiting stem leakage to under 50 ppmv.

Q: How do I select the correct trim number for corrosive or high-temperature media?

A: Trim selection follows API 600 guidelines based on fluid corrosiveness, temperature, and hardness requirements. For standard hydrocarbon service, Trim 8 (13Cr) is common. For high temperature, corrosive, or erosive services, Trim 5 (Stellite hardfaced) or Trim 12 (Stellite-faced 316) is specified to prevent galling.

Q: What documentation is provided with project-grade valve orders?

A: Each shipment includes EN 10204 3.1 Mill Test Certificates for pressure-containing components, API 598 pressure test reports, General Arrangement (GA) drawings, maintenance manuals, and Certificate of Compliance (CoC) documents mapped to individual valve serial numbers.

As one of the most professional gate valve manufacturers and suppliers in China, we have world-leading production equipment and strong manufacturing capabilities. Please rest assured to buy bulk durable gate valve for sale here from our factory. We also accept customized orders.

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